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ROI Calculator

Calculate Compliance, Cost Reduction, and Efficiency Gains

Please Provide Your Team Information

Numbers of Team

Avg Annual Labor Cost per Employee

Avg Annual Workdays

30
100000
260

Daily Team Expense:

$

Avg Unit Volume per Month

Unit Sales Price

Gross Margin

10000
1000
40

Daily Opportunity Loss:

$

NPD/I Cycle Time in Months (Impacts Product Launch Delay challenge below)

6

Pain Points and Issues

Choose Your Challenge

  • Data Inconsistency

  • Poor Subcontract Management

  • Audit Issues

  • Lack of QA

  • Customer Delivery Delay

  • Customer Complaint

  • Incomplete Development Process

Impact

Inconsistent records like engineering changes and part numbers can delay development by 5 days.

Impact

The subcontract manufacturer built to the wrong revision of drawings. Fixing and reworking the product will take a month, reducing the gross margin by 25%.

Impact

To address audit issues, you need to update SOP, and perform additional training. Product delivery will be delayed by 30 days.

Impact

Lack of quality assurance has led to errors in the parts assembly, resulting in a large number of well-manufactured products needing to rework.This resulted in increased rework, qualification of a new supplier, and product delivery delays.


Impact

Due to  lack of transparency and effectiveness in project management, some errors were not identified in the early stages , which in turn led to delays in delivering new products to customers.

Impact

Due to prolonged change cycles, slow review processes, and hidden data errors detected by the client, complaints have arisen. This issue will impact three months of production and reduce the gross margin by an additional 25%. Furthermore, widespread negative media coverage is severely affecting the brand.

Impact

Due to an inadequate development process, customer delivery quality suffered. You need to improve the process, provide additional training, and rework existing products. Delivery will be delayed by 60 days.

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View or Adjust Assumptions

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Engineering changes and/or Part Number information inconsistencies result in 5 days delay to product development schedule.

5

Employee Effort to Fix Issues/Redo

5%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Repair period: 1 month

1

Brand - Customer Relationship Penalty - Yearly Sales Opportunity

2%

Gross Profit of the Affected Unit Reduced by 25%

25%

Employee Effort to Fix Issues/Redo

5%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Delivery Delayed by 30 Days

30

Impact on the Company's Opportunity Cost

2%

Employee Effort to Fix Issues/Redo

5%

Days Needed to Update Processes and Provide Additional Training

5

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Days Lost

22

Employee Effort to Fix Issues/Redo

5%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Delay Rate

10%

Lost Sales Opportunities

10%

Prototype failure, 5-day loss in new product development time

5

Employee Effort to Fix Issues/Redo

5%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Production Targets Delayed by 3 Months

3

Employee Effort to Fix Issues/Redo

5%

Lost Sales Opportunities

10%

Gross Profit of the Affected Unit Reduced by 25%

25%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

Days Delayed

60

Annual Sales Opportunities

10%

Days Needed to Update Processes and Provide Additional Training

5

Employee Effort to Fix Issues/Redo

5%

Tooling Costs

Cost of a Last Minute Part for 1 Month Unit Volume

$
1000
7
10000

Last Minute Part Cost % Variable

Supplier Qualification Cost

$
30
15

Time to Qualify Supplier (days)

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